







This Hazardous Substances Assessment carried out in Marston Green looked at how routine production activities might expose employees to airborne dusts and vapours generated during everyday pallet processing tasks
The project mainly focused on the pallet spraying area within the workshop, where materials pass through automated marking and cleaning stages as part of the restoration process. Although the spray process itself was relatively small-scale, there was potential for dust or fine particulate to be released into the surrounding work area during normal operations — particularly when debris was removed from pallets before stacking.
General ventilation within the workspace was largely provided by open roller shutter doors, allowing for natural air movement through the production area. While this does support some level of dispersion, it also means that airborne contaminants may move freely across work zones depending on activity levels throughout the shift.
The assessment also reviewed housekeeping practices and the availability of respiratory protective equipment on site. Although protective equipment was available for use, it was not observed being worn during the survey.
Overall, this COSHH-aligned project gives a useful snapshot of hazardous substance exposure risks at the time of monitoring and highlights simple improvements in cleaning methods and work practices that could help reduce airborne dust generation moving forward.
This project was all about taking a closer look at everyday working conditions inside a busy signage production facility in Nuneaton. Sysco Environmental carried out a full hazardous substances survey to get a clear picture of what operatives might be breathing in during normal tasks and to check whether any improvements were needed to keep the workplace safe and comfortable for everyone involved.
The assessment covered the areas where the action really happens — the fabrication workshop, the HP print room and the road sign print room. Each space has its own processes, equipment, and potential sources of airborne contaminants, so the aim was to understand how each environment behaves and whether workers in those zones were being exposed to anything concerning.
What stood out straight away was how well-controlled things were overall. During the survey, personal air monitoring was carried out while everyone went about their usual routine, and the results showed that the levels of airborne substances were comfortably within the expected safe range. In other words, the site is doing a solid job at keeping everyday exposure low, and nothing cropped up that suggested immediate cause for concern.
That being said, the survey also highlighted a few sensible areas for improvement — mainly around housekeeping. Dry sweeping, for example, can kick up unnecessary dust, so encouraging wet cleaning or using HEPA-filtered vacuums is a quick win that helps stop avoidable dust clouds from forming. Small tweaks like this help maintain a cleaner, healthier workspace without disrupting the flow of work.
Overall, the project confirmed that the site is on the right track. Day-to-day exposure to airborne substances is low, controls in place are doing their job, and the workforce is well-informed. With a few practical changes to cleaning routines and ongoing good practice, the site can continue running safely and efficiently — exactly what this kind of survey is designed to support.