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Welding Fumes Exposure Monitoring & Testing

Why Choose Sysco Environmental Ltd for Your Welding Fumes Exposure Assessment?

• Comprehensive Monitoring: We conduct personal sampling and environmental testing to assess workers’ exposure to hazardous fumes from various welding and cutting techniques.
• Expert Compliance: Our services comply with COSHH regulations and HSE welding fume guidance, as well as international standards such as ISO.
• Tailored Solutions: Every welding process is unique. We adapt our surveys to your equipment, materials, and working environment for the most accurate results.
• Your satisfaction is our aim: Explore our testimonials to see how we’ve supported other clients with reliable and responsive monitoring services.
• Ensuring quality service: Download our Due Diligence Guide to see how we uphold quality standards in occupational hygiene and industrial compliance.

Our deep understanding of the composition and behaviour of welding fumes enables us to provide targeted recommendations that improve air quality, protect employee health, and support a culture of workplace safety.

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0800 433 7914

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0800 433 7914

Our Welding Fumes Monitoring Process

1. Initial Consultation: We assess your welding operations, working patterns, and concerns.
2. Risk Assessment: Our team evaluates fume-generating tasks and the effectiveness of current control measures such as LEV, general ventilation, and RPE.

3. Data Gathering:

   • Personal exposure sampling of representative workers
   • Analysis of welding techniques, consumables, and base materials
   • Optional biological testing (urine) for metal exposure
4. Control Evaluation: We assess engineering and organisational controls, ventilation system performance, and PPE usage.
5. Reporting: A technical report is produced in line with BOHS and HSE standards, detailing results and actionable recommendations.
6. Action Plan: Based on our findings, we deliver a tailored plan to improve exposure control and reduce health risks.

The Importance of Welding Fume Monitoring

Welding fumes are a complex mixture of metal oxides, gases, and particulates that vary depending on materials used and the technique applied. Many of the substances generated are classified as toxic or carcinogenic, and long-term exposure is associated with:

• Lung cancer
• Metal fume fever
• Chronic bronchitis
• Pneumonia
• Occupational asthma
• Neurological effects (e.g., manganese-related disorders)

Typical Components of Welding Fumes Include:

The exact fume composition depends on the welding technique, filler material, and base metal. Monitoring is essential to ensure exposures remain below Workplace Exposure Limits (WELs) and that health surveillance measures are properly informed.

What Do Our Welding Fumes Reports Cover?

Our detailed welding fumes monitoring reports help employers identify exposure risks, verify control effectiveness, and comply with COSHH. You can request an example report to understand how our findings are documented and communicated.

Our reports include:

• Personal exposure data compared against relevant WELs
• Analysis of fume composition and hazardous constituents
• Observations on ventilation systems and PPE effectiveness
• Recommendations for RPE use and health surveillance
• Option to include results from biological (urine) testing
• Visual support including site photos and ventilation schematics
• Clear, actionable next steps based on the risk assessment

Download an Example Report

Enter your name and email address to receive a sample report by email.

Client Success Stories

We've delivered tailored welding fumes assessments to organisations in various sectors including manufacturing, construction, and automotive repair.

Fabrication Site

Fabrication Workshop

Steel Fabrication

These case studies demonstrate our expertise in delivering measurable safety improvements and regulatory compliance.

Ready to Protect Your Workforce?

Contact Sysco Environmental Ltd today to speak with one of our welding fume monitoring experts. We’ll work with you to create a safer, healthier workplace backed by reliable exposure data.

Contact Us Today: Speak with our friendly experts about your welding fumes testing.