







Sysco Environmental recently carried out a comprehensive Hazardous Substances Assessment at a woodworking facility near Barnstaple, focusing on the exposure risks associated with airborne dust created during production processes. The aim was straightforward — to understand how everyday tasks, such as sanding, cutting, and assembling, might be affecting workers’ health and to recommend practical steps to keep exposure under control.
The assessment found that while most areas maintained dust levels within acceptable limits, certain high-activity zones — particularly sanding and assembly areas — showed concentrations that called for attention. The findings highlighted how subtle issues, like poor respirator fit or disconnected ventilation ducts, can significantly influence exposure. In short, even good systems need consistent checks and maintenance to stay effective.
Sysco’s recommendations were clear and actionable: update respiratory protection to more comfortable, powered units; improve local exhaust ventilation connections; introduce simple visual airflow checks; and rotate staff between dust-heavy and lighter tasks to reduce long-term exposure. The assessment also advised formalising a health surveillance programme for staff who regularly handle sensitising materials such as wood dust.
Ultimately, this project reinforced the importance of proactive monitoring and continual improvement. With small, targeted changes, the site can significantly reduce risks while creating a safer, more comfortable working environment for its employees.