







This project focused on understanding and managing everyday workplace noise at a busy site in Sandbach, Cheshire, where multiple teams work across several large production areas. The aim was simple: check how noise levels were affecting staff during a normal working day and make sure the right steps were in place to protect long-term hearing and wellbeing.
The assessment took place across different units where a mix of fabrication, electrical and vehicle-related tasks happen side by side. As expected in this kind of environment, noise naturally comes from a variety of sources — tools, vehicle movements, general production activity and background operations. Rather than guessing where problems might be, the survey captured a real snapshot of what employees are exposed to during everyday tasks.
The findings showed that while noise is very much part of the working environment, there are clear and practical ways to manage it better. The project highlighted the importance of consistent use of hearing protection, good housekeeping, and smart planning around how noisy tasks are scheduled. It also reinforced the value of giving workers a choice of comfortable hearing protection, since people are far more likely to use it properly when it fits well and doesn’t feel intrusive.
A key outcome from this work was the creation of a clear action plan that focused on long-term prevention, not just short-term fixes. Things like equipment maintenance, smarter purchasing decisions, task rotation, and better storage of protective equipment all play a part in keeping noise risks under control.
Overall, this assessment helped build a stronger safety culture on site. It gave the workforce reassurance, and it gave management a clear, practical roadmap for keeping noise risks as low as reasonably possible moving forward.
In January 2025, a Noise Assessment was carried out at a facility in Winsford to check how much noise workers are exposed to during daily tasks like fabrication, fitting and painting. The goal was to ensure staff aren’t exposed to noise levels that could harm their hearing and to figure out where improvements might be needed.
The results showed that fabrication and fitting operatives were regularly exposed to noise above the Upper Exposure Action Value of 85 dB(A), with peaks exceeding safe limits. Painting and forklift operations, on the other hand, stayed below the lower action threshold, meaning less risk there.
A few straightforward fixes were suggested: reduce metal-on-metal contact, use rubber mallets or matting and train staff properly on using hearing protection. The report also recommended rotating staff between quieter and noisier tasks and reviewing equipment for quieter alternatives going forward.
With these changes and proper hearing protection in high-risk areas the team can reduce risks and keep things compliant without slowing down production. It’s all about working smarter and protecting hearing for the long haul.